The Making of
Bernard BeerGrinding
The malt mill
Whole process starts with the grinding of malt. We call the resulting product grist. The required type of malt, depending on what kind of beer will be brewed, is then measured out of the silos.
Brewing
Brewhouse – the heart of the brewery
Mashing –activation of natural enzymes by mixing the grist with water.
Saccharification – the conversion of complex sugars into the simple sugars required for fermentation.
Lautering – by removing the leach from the malt, we get sweet wort. What remains are the spent grains, which are then used as animal feed.
Hopping– by brewing the wort with hops we get hopped wort. Here we get the required bitterness, aroma and colour.
Wort cooling
In the whirlpool
We separate the dregs from the wort in a whirlpool tank. The almost boiling wort is then cooled to 8 °C.
Yeast propagation
Always fresh
The Bernard Family Brewery has its own yeast. It obtains it by propagating it at a propagation station. The yeast used for Bernard beer is therefore always fresh.
Primary fermentation
Green beer sees the light of day
Yeast is added to the wort and primary fermentation begins – sugars convert into alcohol and carbon dioxide. Green beer is made in 7 - 10 days.
Conditioning
Honest beer
After primary fermentation, the green beer is cooled to about 4 °C. It is then transferred to lager (conditioning) vessels. Here the beer rests and matures. The Bernard Family Brewery honours tradition – authentic Czech beer matures and develops in body and flavour in about 20 to 30 days.
Filtration
Diatomaceous and microbial filter
Basic filtration separates the dead yeast. Microbial filtration traps all microorganisms without changing the flavour, aroma or colour of the beer or affecting the nutritional value. This process replaces the usual pasteurisation. Our beer stays “alive”. That is what sets us apart from most breweries.
Bottling
Bottling and kegging plants
We put our beer in bottles with crown caps and flip-top stoppers and in 20-, 30- and 50-litre kegs.